Chemical & Extraction Projects

Maize contains about 63-65% starch, 4-5% Gluten, 6-7% germ and 20-22% enriched fiber on commercial scale. Today the consumption of starch worldwide is approximately 110 million metric tons per year. 60% of total starch produced is used to manufacture corn sweeteners. The consumption of corn sweeteners is approximately 65-70 million metric tons per year. SSP’s Commitment to provide innovative technologies has established SSP’s name as a leading manufacturer of machinery, plants and complete processing lines for various industrial sectors, internationally today.

SSP's starch and derivatives processing plant represents a sophisticated amalgamation of precision and innovation, meticulously engineered to transform maize into a diverse array of high-quality products.

In the maize cleaning section, foreign materials are meticulously removed from the grains through a selective airflow aspiration system, ensuring optimal purity. Subsequently, the maize undergoes a steeping process to soften the kernels, vital for optimal milling and product separation. This process, lasting between 48 to 60 hours at a controlled temperature, imbues the maize with the necessary properties for further processing.

The de-germing, germ washing, and germ drying section employ advanced techniques to separate and dry the germ portion with minimal breakage. Additionally, the corn steeped liquor concentration section utilizes a multiple-stage evaporator under vacuum to concentrate the corn steeped liquor efficiently. The resulting product, with a 50% concentration, can be mixed with fiber and sold as cattle feed.

Further downstream, the starch and gluten separation section employs a primary separator for the main separation, with subsequent processes focusing on thickening and drying the gluten. The hydro-cyclone washing and drying section ensures the refinement of starch slurry, removing soluble and insoluble impurities to produce purified starch milk. This milk is then dewatered and dried using spin flash dryers, yielding high-quality starch powder suitable for various applications.

SSP's starch and derivatives processing plant epitomizes excellence in starch processing technology, offering efficient and sustainable solutions for a wide range of industrial applications.

Features

SSP's starch and derivatives processing plants feature cutting-edge separation technology that ensures precise removal of foreign materials and optimal separation of starch, gluten, and other components, resulting in high-purity products

Our plants utilize an efficient steeping process to soften maize kernels, facilitating optimal milling and extraction of starch and derivatives. Through precise control of water flow, temperature, and other parameters, we achieve consistent and thorough steeping for superior product quality.

SSP's plants are equipped with multi-stage evaporation systems that efficiently concentrate corn steeped liquor to desired concentrations, maximizing product yield while minimizing energy consumption and environmental impact.

SSP's starch and derivatives processing plants are capable of producing a wide range of products, including glucose, maltodextrin, DMH, sorbitol, and modified starches, sourced from various raw materials such as maize, rice, peanuts, cassava, potato, yams, and more. This versatility enables us to meet diverse market demands and cater to specific customer requirements.

With active projects at an international scale, SSP has established itself as a trusted partner in the starch and derivatives industry worldwide. Our extensive experience and expertise enable us to deliver customized solutions tailored to the unique needs of each market, ensuring customer satisfaction and success.

Equipment Bifurcation

Spray Dryer

Falling Film Evaporator

Spin Flash Dryer

Multi Effect Evaporation Systems

Multi-Stage Drying System

SSP's Herbal and Phyto Chemical Extraction process is not only technologically advanced but also environmentally sustainable, offering a holistic solution for maximizing the value of botanical extracts. Join us in harnessing the power of nature with SSP's expertise in herbal extraction and processing.

Discover SSP's cutting-edge solutions for Herbal and Phyto Chemical Extraction and Processing, designed to unlock the full potential of botanical extracts with precision and efficiency. Our advanced process begins with a multi-stage continuous counter current extraction system, utilizing aqua solvents to extract the maximum amount of extract from the botanical material.

Following extraction, the extract undergoes a secondary extraction process, typically employing a medium to low pressure extraction system with 4-6-10 percolator architecture. This process effectively divests the solvent from the solution and further enhances the leaching of valuable phytochemicals.

To concentrate the extract, SSP employs multi-effect evaporation in falling film format, ensuring indirect heating to prevent denaturing of the product. This innovative approach preserves the integrity and potency of the botanical extract while achieving high levels of concentration.

Finally, the concentrated extract is passed through a non-solvent-based spray drying and granulation apparatus if required, resulting in a fine, free-flowing powder with optimal stability and solubility.

Features

SSP's Herbal and Phyto Chemical Extraction plants utilize falling film evaporators to ensure indirect heat exposure during concentration. This innovative technology prevents denaturing of the product, preserving the potency and integrity of botanical extracts for superior quality.

Our extraction process incorporates multi-stage continuous counter current extraction systems, allowing for the highest possible yield of extract from botanical materials. By optimizing leaching at each stage, SSP achieves maximum extraction efficiency without compromising product quality.

SSP's Herbal and Phyto Chemical Extraction plants are engineered with technical excellence and precision, reflecting our commitment to delivering industry-leading solutions. With advanced equipment and meticulous design, SSP ensures consistent and reliable performance in every aspect of the extraction process.

By combining indirect heat exposure, multi-stage leeching, and technical excellence, SSP's extraction plants produce high-quality herbal and Phyto chemical extracts. Customers can trust SSP to deliver products of exceptional purity, potency, and consistency, meeting the highest standards of the industry.